Packaged food product

ABSTRACT

A packaged food product may incorporate an angled back card to improve stability by providing an enlarged footprint when the package is standing upright, i.e., vertically oriented. The angled back card can provide a wider base of support between the front of the product and the back card to improve the ability of the package to be self-supporting in an upright position, i.e., to stand up reliably on a shelf without leaning on other structures for external support. The package may be generally dumbbell-shaped as viewed from the front and/or from other angles, and may comprise a center portion that is narrower and/or shallower than adjacent end portions. This may facilitate handling of the product by the consumer and also may help to provide the product with an impactful appearance and theme at retail when the product is viewed from the front and/or from other angles. The product may include high-protein food items, consistent with the theme established by the shape, and may include prominently-displayed information about the protein content of the food items.

CROSS-REFERENCE TO RELATED APPLICATION

This application claims the benefit of U.S. Provisional PatentApplication No. 61/745,915, filed on Dec. 26, 2012, entitled “PackagedFood Product,” the entire disclosure of which is fully incorporatedherein by reference.

FIELD OF THE INVENTION

This application relates generally to food packaging, and moreparticularly to a packaged food product that may be displayed in anupright position.

BACKGROUND

Packaged food products include meal kits that contain variousready-to-eat (“RTE”) food items to provide an essentially complete meal,as well as snack kits that contain fewer components and/or smallerquantities than meal kits. Such kits may include, for example,farinaceous items such as crackers and breads; proteinaceous items suchas meats, nuts and Cheeses; sauces; dips; dessert; beverages such asjuice drinks; and/or other food and beverage items.

Upstanding packaged food products that comprise a tray with one or morecavities and a removable lid sometimes include a back card disposedgenerally parallel to the front wall to facilitate display of thepackage on a shelf in an upright position. Packaged food products alsosometimes include a hanging feature such as a movable tab as shown,e.g., in U.S. Pat. No. 7,128,222. Such packages may be made of variousmaterials as disclosed in U.S. Pat. No. 5,657,874, the disclosure ofwhich is incorporated by reference herein.

Food items may be disposed in the cavities with or without wrappers orother packaging materials within the cavities. Some food items may beindividually pre-packaged in film wrap, pouches or containers havingremovable lids. Beverages may be contained in a cup with a removableflexible lid secured in place by a peel seal; a flexible pouch, such asa tetrahedral pouch; a metal can; a plastic bottle with a screw top; oranother type of container. To increase shelf life and stability, thecavities may be gas flushed to reduce or eliminate oxygen, and internalcontainers within the cavities may be gas flushed or vacuum sealed toreduce or eliminate oxygen.

In the past, some upstanding packaged food products of the typesdescribed above have proven to be somewhat unstable, or susceptible totipping in response to minor disturbances. There remains a need forimprovements in providing stability for such packages. Also, with a widevariety of packaged food products available at grocery stores, there isa continuing need for new and innovative impactful packaging that willenable a product to stand out in a positive way. In addition, there is acontinuing need for improvements in handleability of food packaging.

SUMMARY

The packaged food product described below may incorporate an angled backcard to improve stability by providing an enlarged footprint when thepackage is standing upright, i.e., vertically oriented. The angled backcard can provide a wider base of support between the front of theproduct and the back card to improve the ability of the package to beself-supporting in an upright position, i.e., to stand up reliably on ashelf without leaning on other structures for external support.

The packaged food product may be generally dumbbell-shaped as viewedfrom the front and/or from other angles, and may comprise a centerportion that is narrower and/or shallower than adjacent end portions.This may facilitate handling of the product by the consumer. That is,the recessed midsection of the tray design can help to provide anintuitive, secure and comfortable way of holding the product. Providinga reduced area to hold the package can result in a slimmer/leaner feel.This shape also may help to provide the product with an impactfulappearance and theme at retail when the product is viewed from the frontand/or from other angles. The product may include high-protein fooditems, consistent with the theme established by the shape. For example,in some embodiments, diced meat, nuts, and diced cheese components maybe placed in bottom, middle and top compartments, respectively. Thepackage may include prominently-displayed information about the proteincontent of the food items.

In some embodiments, the packaged food product may comprise threecavities or compartments, arranged in a vertical row. The compartment(s)on which the back card rests, the side seal widths, and the draft angleof the bottom compartment are designed to provide good standability,product access and product view without making the compartmentsempty-looking.

The invention compartments preferably are proportioned to the amount ofproduct. In some embodiments, the product is dimensioned to beconvenient for different sizes of hands. In some embodiments, theproduct is stackable with other like products, and is suitable fordisplay in various ways, e.g., in (1) a self-supported upright orvertical orientation; (2) an upright orientation in which the productleans on other like products or on a wail or other structure in ahorizontal stack or array, with the back of a product at the front ofthe array engaging the front of an adjacent product behind it, etc.; or(3) a flat or horizontal configuration.

In some embodiments, the flange may have a small return lip dimensionof, e.g., 2 to 2.5 mm, and a small flange width of, e.g., 5 to 6 mm toenhance standability of the package with or without a back card. In someembodiments the product is both standable and peggable. Peggability maybe achieved by extending the seal flange at the top of the package andincluding a peg hole in the extension. Alternatively, or in addition,the back card can be extended to the top or the side of the package tobe used for pegging purpose.

In some embodiments, the product is a single item. In other embodiments,the product comprises a multipack.

Also described below are methods of making packaged food products in ahigh-speed, high-efficiency commercial operation, and methods ofdisplaying such products.

In some embodiments, the methods may facilitate precise placement of theback card by providing a surface on the lower side of a compartment,such as a top compartment, that will restrict the back card from movingin the direction of that compartment. More specifically, a notch orshelf can be built in into the bottom side of the top compartment toprovide a guide for the back card during assembly.

In some embodiments, the packaged food product comprises a rigidthermoformed tray comprising a flange and at least one cavity, and a lidsealed to the tray. A food product is disposed within the at least onecavity or cavities. Each cavity has one or more side walls and a rearwall that is angled relative to the flange. A back card extends alongand beyond the rear wall. The back card is oriented so that so that thepackaged food product is capable of being displayed on edge with thebottom end of the flange and the bottom end of the back card stablysupporting the packaged food product on a horizontal surface. The bottomend of the back card is spaced from the flange by a greater distancethan the upper end of the back card to provide an enlarged footprint forthe packaged food product. The rear wall may be oriented at an angle of,e.g., 5° to 40° or 15° to 30° relative to the flange. The back card mayhave a front surface flush against and/or affixed to the angled rearwall of a first cavity or compartment, and an upper end abutting abottom wall of a second cavity or compartment thereabove. The bottomwall of the second compartment may have a stabilizing surface such as agroove or a shelf engaging a portion of the back card. Where a groove ornotch is provided, it is desirable that it be sufficiently shallow thatit does not prevent efficient manufacture of the tray in a high speedmolding process such as a thermoforming or vacuum forming operation. Aportion of the back card may extend upward beyond the upper cavity andmay have an opening above the upper cavity to facilitate hanging thepackaged food product from a peg.

The tray may comprise a first portion comprising at least one cavity anda second portion comprising at least one cavity, and an area of weaknesstherebetween to facilitate separation of the first portion from thesecond portion. Some or all of the compartments may be gas flushed toreduce or eliminate oxygen therein. The lid may comprise a flexible filmhaving moisture-barrier and oxygen-barrier properties. The product mayhave a generally dumbbell-shaped front surface that has informationprominently displayed thereon referring to protein content, and the foodproduct comprises one or more proteinaceous food products such ascheeses, meats and nuts. The tray may comprise an upper cavity, a lowercavity, and a middle cavity therebetween. The middle cavity may benarrower and shallower than the upper and lower cavities. In someembodiments, the mass of the food product in the upper compartment maybe less than the mass of the food product in the lower compartment toenhance stability. In other embodiments, the mass of the food product inthe upper compartment may be equal to or greater than the mass of thefood product in the lower compartment, and the angled back card mayprovide sufficient stability notwithstanding the higher center ofgravity associated with this arrangement.

In some embodiments, the packaged food product comprises first andsecond rigid thermoformed trays, each comprising a flange and at leastone cavity, each of the cavities having one or more side walls and arear wall that is angled relative to the flange, food products disposedwithin the cavities, and means for enclosing the food products withinthe cavities. One or more back cards may extend along and beyond atleast one of the rear walls. The back card(s) may be oriented so thatthe lower ends of the flanges and of the back card(s) stably support thepackaged food product on a horizontal surface, with the lower end(s) ofthe back card(s) being spaced from the flanges by a greater distancethan the upper end of the back card(s) to provide an enlarged footprintfor the packaged food product. The compartments may be gas flushed toreduce or eliminate oxygen therein. The means for enclosing the foodproducts within the cavities may comprise a first film lid hermeticallysealed to the flange of the first tray and a second film lidhermetically sealed to the flange of the second tray. Alternatively, themeans for enclosing the food products within the cavities may comprise asingle film lid having a first portion hermetically sealed to the flangeof the first tray and a second portion hermetically sealed to flange ofthe second tray. In this arrangement, the film lid may have an area ofweakness to facilitate separation of the first portion from the secondportion.

The back card(s) may comprise a one or more back cards engaging only thefirst tray, and/or one or more back cards engaging only the second tray,or may comprise a single back card having a first portion engaging thefirst tray and a second portion engaging the second tray, with an areaof weakness between the first and second portion to facilitateseparation of the first portion from the second portion. Each back cardmay be affixed to the rear wall of a middle compartment. The rear wallsand back cards may be oriented at an angle of 5° to 40° or 15° to 30°relative to the flanges. Each tray may also comprise an uppercompartment or cavity that has a stabilizing surface such as a shallowgroove or a shelf engaging an upper end of one or more of the backcards. Alternatively, a portion of one or more of the back cards mayextend upward beyond the upper cavity and may have an opening above theupper cavity to facilitate hanging the packaged food product from a peg.

In some embodiments, the packaged food product comprises a traycomprising a flange and at least one compartment or cavity; aproteinaceous food product disposed within the compartment(s); and agenerally dumbbell-shaped lid enclosing the food product within thecompartment(s). The lid may have information prominently displayedthereon concerning protein content of the food product. The tray may bethermoformed, and may comprise an upper cavity, a lower cavity, and amiddle cavity therebetween. The middle cavity may be narrower and/orshallower than the upper and lower cavities. A first proteinaceous foodproduct may be disposed within the upper cavity. A second proteinaceousfood product may be disposed within the middle cavity. A thirdproteinaceous food product may be disposed within the lower cavity. Aback card may extend along and beyond at least one of the rear walls.The back card may have an upper end and a lower end, and may be orientedso that the lower ends of the flange and of the back card stably supportthe packaged food product on a horizontal surface, with the lower end ofthe back card extending downward and rearward of the lower compartmentand being spaced from the flange by a greater distance than the upperend of the back card to provide an enlarged footprint for the packagedfood product.

The middle cavity may have an angled rear surface oriented at an angleof 5° to 40° or more specifically an angle of 15° to 30° relative to theflange. The back card may be flush with and attached to the angled rearsurface. The upper cavity may have a stabilizing surface that comprisesa shallow groove or a shelf or other structure engaging a portion of theback card. A portion of the back card may extend upward or laterallybeyond the tray and may have an opening to facilitate hanging thepackaged food product from a peg. The cavities may be gas flushed toreduce or eliminate oxygen therein. The food products may be cheeses,meats, nuts, and/or other products. The mass of the food product in theupper compartment may be less than the mass of the food product in thelower compartment. The flange of the tray may define a plane. The uppercompartment may have a greater depth than the lower compartment. Thedistance from the plane of the flange to the bottom end of the angledback card may equal to the depth of the upper compartment, such that inaddition to being displayed in upright orientations, the product may bedisplayed in a horizontal or flat configuration in which it is supportedby the rear surface of the top compartment and by the lower end of theback card.

In some embodiments, a method of packaging a food product in ahigh-speed commercial packaging operation may comprise:

-   -   (a) forming a tray with a flange and at least one cavity having        an angled rear surface;    -   (b) placing a food product in the package;    -   (c) placing a film over the tray;    -   (d) sealing the food product in at least one cavity;    -   (e) placing a rigid angled back card on the angled rear surface        in a position that will enable the packaged food products to be        stably self-supporting in an upright orientation on a generally        horizontal surface with an edge of the flange contacting the        generally horizontal surface, and with the back card extending        down and away from the angled rear surface to contact the        generally horizontal surface; and    -   (f) repeating steps (a) through (e) to form a plurality of        additional packaged food products.

Steps (a) through (f) may be performed in line in a single efficienthigh-speed operation. Alternatively, one or more steps, such as formingthe trays, may be performed off-line. Where the trays are formedoff-line, they may be supplied to a filling and sealing line in stacks,nested together.

Placing the rigid angled back card on the rear surface may comprise useof an adhesive or other means to affix the back card to the rearsurface, and may further comprise affixing the back card to more thanone compartment. In some embodiments, the tray may have two lowercompartments with coplanar angled rear surfaces, and an uppercompartment with a lower surface that has a stabilizing feature such asa notch, groove or shelf for receiving an upper end of the back card.

Additional steps, such as a gas-flush step, may be included in theprocess. The process may also include joining the packaged food productsin pairs, wherein placing the rigid angled back card on the angled rearsurface comprises placing a single rigid angled back card on rearsurfaces of two trays.

After forming, filling and sealing the packages and attaching backcards, the resulting packaged food products may be transported to retaillocations and placed on horizontal shelves in upright and verticalpositions in which they are stable and self-supporting. Alternatively,they may displayed in other ways, e.g., on shelves in upright positionsin which they lean on adjacent products or other structures; on shelvesin flat or horizontal positions; or on pegs, suspended from a top orside hang tab in an upright or sideways position.

The term “back card” as used herein refers to any panel or similar item.The back cards described herein may be made of any suitable materialsuch as, by way of example and not by way of limitation, card stock,paperboard, polymeric materials, or laminates which may include one ormore layers of the above materials and/or other materials such as metalfoils and the like.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a perspective view of a packaged food product in accordancewith a first embodiment;

FIG. 2 is a front elevation view thereof;

FIG. 3 is a rear elevation view thereof;

FIG. 4 is a right side elevation view thereof;

FIG. 5 is a left side elevation view thereof;

FIG. 6 is a top plan view thereof;

FIG. 7 is a bottom plan view thereof;

FIG. 8 is a right side elevation view of a packaged food product inaccordance with a second embodiment;

FIG. 9 is a perspective view thereof;

FIG. 10 is a right side elevation view of the packaged food product ofFIG. 1;

FIG. 11 is a right side elevation view of a third embodiment;

FIG. 12 is a right side elevation view of a fourth embodiment;

FIG. 13 is a right side elevation view of a fifth embodiment;

FIG. 14 is a perspective view of a sixth embodiment;

FIG. 15 is a rear elevation view thereof;

FIG. 16 is a rear elevation view of a seventh embodiment which issimilar to that of FIG. 14 except as shown;

FIG. 17 is an isometric view of an eighth embodiment;

FIG. 18 is a right side cross-sectional elevation view of the tray ofFIG. 1;

FIG. 19 is an isometric view of a ninth embodiment;

FIG. 20 is an isometric view of a tenth embodiment identical to that ofFIG. 14, but with a transparent lid;

FIG. 21 is a flow chart illustrating a method of making and displayingpackaged food products;

FIG. 22 is a perspective view of an eleventh embodiment;

FIG. 23 is a front elevation view thereof;

FIG. 24 is a right side elevation view thereof;

FIG. 25 is a right side elevation view of a twelfth embodiment.

DETAILED DESCRIPTION

In a first embodiment, illustrated in FIGS. 1-7, there is provided apackaged food product 40 that comprises a rigid thermoformed tray 42comprising one or more cavities or compartments, specifically an uppercompartment 44, an intermediate compartment 46, and a lower compartment48; and a lid 50 sealed to the tray. Food products 52, 54 and 56 (shownin FIG. 4) are disposed within the cavities.

Each cavity has one or more side walls and a rear wall. A back card 58extends along and beyond coplanar rear walls 60 and 62 of theintermediate and lower compartments. The back card 58 is oriented sothat so that the packaged food product is capable of being displayed onedge with the bottom end 64 of the flange 66, and the bottom end 68 ofthe back card 58 stably supporting the packaged food product on ahorizontal surface 70 (FIG. 4).

The bottom end 68 of the back card extends downward and rearward fromthe rear surface of the bottom compartment to provide an enlargedfootprint for the packaged food product. The rear walls 60, 62 and backcard 58 may be oriented at an angle α of 5° to 40° or 15° to 30°relative to the flange 66.

The back card 58 has front surface portions flush against and affixed byadhesives and/or other means to the angled rear walls 60 and 62 of theintermediate and lower compartments. The back card further has an upperend 72 abutting a bottom wall 74 of the upper compartment. The bottomwall of the second compartment may have a stabilizing surface 76 such asa shallow groove or a shelf, shown in FIG. 12, engaging the upper end oranother portion of the back card. In other embodiments, an example ofwhich is illustrated in FIGS. 8 and 9, a portion of the back card 58 mayextend upward beyond the upper cavity and may have an opening 104 abovethe upper cavity to facilitate hanging the packaged food product from apeg. Alternatively, the back card may extend laterally beyond the trayand have an opening to facilitate pegging of the product.

Some or all of the compartments 44, 46 and 48 may be gas flushed toreduce or eliminate oxygen therein. The lid may comprise a flexible filmhaving moisture-barrier and oxygen-barrier properties.

To facilitate handling and to communicate information or a thematicconcept, the product of claim 1 has a generally dumbbell-shaped frontsurface 80, with the middle cavity 46 being narrower and shallower thanthe upper and lower cavities. In keeping with the concept of theproduct, the front surface has information 108 prominently displayedthereon which may refer to protein content, e.g., the words “ProteinPack,” or to the amount of protein contained in the product. The foodproduct may comprise one or more proteinaceous food products such asdiced cheese 52, diced meats 54 and nuts 56 that in the aggregatecontain a significant amount of protein. By way of example and not byway of limitation, the amount of protein in some embodiments may be,e.g., about 5 to 20 grams; about 12 to 14 grams; or about 13 grams, andthe amount of protein may be communicated by text and/or graphicsprominently displayed on the front surface 80, or otherwise included onthe package. Other text, graphics, colors, etc. may also be included onany of the package surfaces to provide brand information, ingredientinformation, nutritional information, to make the package attractive, orfor other reasons.

In some embodiments, the mass of the food product in the uppercompartment may be less than mass of the food product in the lowercompartment to enhance stability. In other embodiments, the mass of thefood product in the upper compartment may be equal to or greater thanthe mass of the food product in the lower compartment, and the angledback card may provide sufficient stability notwithstanding the highercenter of gravity associated with this arrangement.

The product is preferably sized and shaped so that it has good handlingcharacteristics. To this end, the tray 42 in some embodiments has aheight “h” of 3 in. to 10 in., or 6 in. to 7 in.; a maximum width of 2to 5 in., or 3 to 4 in.; a reduced central width “W_(2;)” a depth “d₁”of about 1 in. to 4 in., or 2 in. to 3 in.; and a reduced central depth“d₂” that is less than d_(1.) The back card 58 in some embodimentsextends downward and rearward from the lower compartment, in someembodiments providing the product with an increased depth “d₃” which isgreater than d₁ at its bottom. In some embodiments, each of the upperand lower compartments 44 and 48 has a width “W₃,” and the middlecompartment has a reduced width “W₄” which is less than W₃. In theinterest of promoting stability, the flange width “W₅” and flange returndimension “W₆” (shown in FIG. 18) are both preferably fairly small. Insome embodiments, the flange width W₅ may be, e.g., 5 to 6 mm, and theflange return dimension W₆ may be, e.g., 0 to 5 mm or 2 to 3 mm.

FIGS. 8 and 9 illustrate an embodiment which is similar to that of FIG.1 except as noted below. In the embodiment of FIGS. 8 and 9, the backcard 58 extends upward over and beyond the upper compartment 44 acrossits entire width, and peg openings 104 are provided in the lid 50,flange 66 and back card 58. In other similar embodiments, the back cardmay extend vertically beyond the upper edge of the flange, and a singlepeg opening may be provided in the back card only. Also, the width ofthe back card may be reduced near its upper end in other embodiments.

FIG. 10 illustrates an embodiment similar to that of FIG. 1, except thatthe depth of the lower compartment 48 in the embodiment of FIG. 10 isless than that of the upper compartment 44, and the depth of the productat its bottom, i.e., the distance from a plane defined by a frontsurface of the flange to the bottom/rearward end 68 of the back card isequal to the depth of the upper compartment 44. The configuration ofFIG. 10 may facilitate compact stacking and display of food products 40in upright, flat or other orientations. For example, a stack ofhorizontally oriented products like that shown in FIG. 10 may be morestable, absent significant deflection of the back card due to stackingloads. However, the stability of the embodiment of FIG. 10 may not be asgreat as that of the embodiment of FIGS. 1-7 due to the decreased depthat the bottom or base. Also, prior to attachment of the back card, ifthe tray of FIG. 10 is resting on the rear wall 82 of upper compartment44 and rear wall 62 of lower compartment 48, the flange 66 will not behorizontal, which may complicate high speed filling and sealing of thetrays.

As shown in FIG. 13, the back card need not be adhered to both theintermediate and lower compartments 46 and 48, but rather may be adheredonly to the intermediate compartment 46, and may be spaced from thelower compartment 48.

FIGS. 14, 15 and 20 illustrate a “multipack” packaged food product thatcomprises first and second trays 42 similar to those described above,each comprising a flange 66 and at least one cavity. The means forenclosing the food products within the cavities may comprise a firstfilm lid hermetically sealed to the flange of the first tray and asecond film lid hermetically sealed to the flange of the second tray.Alternatively, or additionally, the means for enclosing the foodproducts within the cavities may include a single opaque (FIG. 14) ortransparent (FIG. 20) film lid 84 having a first portion 88 covering thefirst tray and a second portion 90 covering the second tray. Provisionof a transparent lid, as shown in FIG. 20, provides an advantage in thatit may enable the underlying trays, food products contained therein,and/or graphics, text, etc, on underlying surfaces, to he viewedtherethrough. The film lid 84 may have an area of weakness 86 such as aperforation to facilitate separation of the first portion from thesecond portion.

In multipack embodiments, the back card 58 may comprise a single backcard having a first portion 92 engaging the first tray and a secondportion 94 engaging the second tray, with an area of weakness 96 betweenthe first and second portion to facilitate separation of the firstportion from the second portion. The area of weakness 96 may comprise aremovable strip of material defined by a pair of parallel verticalperforations 98. A portion of one or more of the back cards may extendupward beyond the upper cavity and may have an opening above the uppercavity to facilitate hanging the packaged food product from a peg.

FIGS. 16 and 17 illustrate further embodiments which are similar to thatof FIGS. 14 and 15 except as noted below.

In the embodiment of FIG. 16, a hang tab 100 with a peg opening 104 isprovided on an extension 102 of removable strip 96, extending upwardbetween the upper compartments 44. The hang tab 100 may have an enlargedhead to facilitate handling and provide additional strength anddurability at around the opening.

In the embodiment of FIG. 17, the back card extends upward over andbeyond the tipper compartments 44 across its entire width, and pegopenings 104 are provided in the lid 50 and the back card 58.

FIG. 21 illustrates a method of packaging and displaying a food productn a high-speed commercial packaging operation comprising the followingsteps (a)-(f) 211-216:

-   -   (a) forming 211 a tray with a flange and at least one cavity        having an angled rear surface;    -   (b) placing 212 a food product in the cavity;    -   (c) placing 213 a film over the tray;    -   (d) sealing 214 the food product in at least one cavity;    -   (e) placing 215 a rigid angled back card on the angled rear        surface in a position that will enable the packaged food        products to be stably self-supporting in an upright orientation        on a generally horizontal surface with an edge of the flange        contacting the generally horizontal surface, and with the back        card extending down and away from the angled rear surface to        contact the generally horizontal surface;    -   (f) repeating 216 steps (a) through (e) to form a plurality of        additional packaged food products; and    -   (g) standing 217 a plurality of packaged food products upright        in a retail display.

Step (b) tray take place with the tray in a generally horizontalposition, rotated 90° clockwise from the position of FIG. 4, with therear of the tray resting on a conveyor.

Steps (a) through (f) may be performed in line in a single efficienthigh-speed commercial operation. Alternatively, one or more steps, suchas forming the trays, may be performed off-line. Where the trays areformed off-line, they may be supplied to a filling and sealing line instacks, nested together with stacking legs 106 (FIG. 19) provided tofacilitate de-nesting.

Placing the rigid angled back card on the rear surface may comprise useof an adhesive or other means to affix the back card to the rearsurface, and may further comprise affixing the back card to more thanone compartment. In some embodiments, the tray may have two lowercompartments with coplanar angled rear surfaces, and an uppercompartment with a lower surface that has a stabilizing feature such asa notch, groove or shelf for receiving an upper end of the back card.

Additional steps, such as a gas-flush step, may be included in theprocess. The process may also include joining the packaged food productsin pairs, wherein placing the rigid angled back card on the angled rearsurface comprises placing a single rigid angled back card on rearsurfaces of two trays.

After forming, filling and sealing the packages and attaching backcards, the resulting packaged food products may be transported to retaillocations and placed on horizontal shelves in upright and verticalpositions in which they are stable and self-supporting. Alternatively,they may displayed in other ways, e.g., on shelves in upright positionsin which they lean on adjacent products or other structures; on shelvesin flat or horizontal positions; or on pegs, suspended from a top orside hang tab in an upright or sideways position.

FIGS. 22-24 illustrate a further embodiment comprising a tray 42 for usein a packaged food product like that of FIG. 1. The tray 42 of FIGS.22-24 includes an upper compartment 44, an intermediate compartment 46and a lower compartment 48. The tray 42 is generally dumbbell-shaped andis otherwise similar to the tray of FIG. 1, except that (1) the tray issymmetrical about a horizontal axis, with its intermediate compartment46 having a generally vertical back wall 60 and (2) the tray is widerthan the tray of FIG. 1. Food packages employing the tray of FIGS. 22-24may include a back panel, but will not necessarily include a back panel.

FIG. 25 illustrates a further embodiment similar to that of FIGS. 1-7,except that in the embodiment illustrated in FIG. 25, the back wall 82of the upper compartment 44 has a generally planar surface 83 disposedin a plane that is tangent to the deepest portion of the bottomcompartment 48. In this embodiment, the maximum depth of the uppercompartment is equal to the maximum depth of the bottom compartment 48.That is, the distance from a plane defined by a front surface of theflange 66 to the rearmost portion of the bottom compartment 48 is equalto the distance from the same plane to the rearmost portion of the topcompartment. This configuration may provide increased stability of therigid thermoformed tray 42 during filling due to increased surface areabeing in contact with a conveyor. That is, if the tray is filled priorto attachment of the back card 58, with the tray being in a generallyhorizontal position on a conveyor or other supporting surface, thegenerally planar surface 83 provides increased contact area, to increasestability such that the tray is less susceptible to tipping, sliding,rocking or other undesirable movement relative to the conveyor or othersupporting surface.

1. A packaged food product capable of being displayed on edgecomprising: a tray comprising a flange and at least one cavity; a lidsealed to the tray; the flange having a first end and a second end; anda food product disposed within the at least one cavity; the at least onecavity having one or more side walls and a rear wall that is angledrelative to the flange; and a back card that extends along and beyondthe rear wall; the back card having a first end and a second end; theback card being oriented so that so that the packaged food product iscapable of being displayed on edge with the first end of the flange inan elevated position above the second end of the flange, and with thefirst end of the back card in an elevated position above the second endof the back card, and with the second end of the flange and the secondend of the back card stably supporting the packaged food product on ahorizontal surface, and with the second end of the back card beingspaced from the flange by a greater distance than the first end of theback card to provide an enlarged footprint for the packaged foodproduct.
 2. The packaged food product of claim 1 wherein the rear wallis oriented at an angle of 5° to 40° relative to the flange, and thetray comprises an upper cavity and at least one lower cavity, eachhaving a rear wall and wherein the upper cavity has a stabilizingsurface engaging a portion of the back card; and the back card isaffixed to the rear wall of the at least one lower cavity, and whereinthe stabilizing surface comprises either a shallow groove or a shelf;and a portion of the back card extends upward beyond the upper cavityand has an opening above the upper cavity to facilitate hanging thepackaged food product from a peg. 3-5. (canceled)
 6. The packaged foodproduct of claim 1 wherein the tray comprises a first portion comprisingat least one cavity and a second portion comprising at least one cavity,and an area of weakness therebetween to facilitate separation of thefirst portion from the second portion.
 7. The packaged food product ofclaim 1 wherein the at least one cavity is gas flushed to reduce oreliminate oxygen therein, and wherein the packaged food product has agenerally dumbbell-shaped front surface that has information prominentlydisplayed thereon referring to protein content, and wherein the foodproduct comprises one or more proteinaceous food products selected fromthe group consisting of cheeses, meats and nuts, and wherein the traycomprises an upper cavity, a lower cavity, and a middle cavitytherebetween, the middle cavity is narrower than the upper and lowercavities, the upper cavity contains a first food product, the lowercavity contains a second food product, and the mass of the food productin the upper compartment is less than the mass of the food product inthe lower compartment. 8-9. (canceled)
 10. A packaged food productcapable of being displayed on edge comprising: first and second rigidthermoformed trays, each comprising a flange and at least one cavity,each of the cavities having one or more side walls and a rear wall thatis angled relative to the flange, the flange having an upper end and alower end; food products disposed within the cavities; means forenclosing the food products within the cavities; and back card meansextending along and beyond at least one of the rear walls, the back cardmeans having an upper end and a lower end, and being oriented so thatthe lower ends of the flanges and of the back card means stably supportthe packaged food product on a horizontal surface, with the lower end ofthe back card means being spaced from the flange by a greater distancethan the upper end of the back card means to provide an enlargedfootprint for the packaged food product, and wherein the cavities aregas flushed to reduce or eliminate oxygen therein.
 11. (canceled) 12.The packaged food product of claim 10 wherein the means for enclosingthe food products within the cavities comprise a first film lidhermetically sealed to the flange of the first tray and a second filmlid hermetically sealed to the flange of the second tray, and whereinthe back card means comprise a first back card engaging the first trayand a second back card engaging the second tray.
 13. The packaged foodproduct of claim 10 wherein the means for enclosing the food productswithin the cavities comprise a film lid having a first portionhermetically sealed to the flange of the first tray and a second portionhermetically sealed to flange of the second tray, the film lid having anarea of weakness to facilitate separation of the first portion from thesecond portion, and wherein the back card means comprise a back cardhaving a first portion engaging the first tray and a second portionengaging the second tray, the back card having an area of weakness tofacilitate separation of the first portion from the second portion.14-15. (canceled)
 16. The packaged food product of claim 13 wherein therear walls are oriented at an angle of 5° to 40° relative to theflanges, and wherein each tray comprises an upper cavity and at leastone lower cavity, and wherein each upper cavity has a stabilizingsurface engaging a portion of the back card means, and wherein the backcard means are affixed to the rear wall, and wherein the stabilizingsurface comprises either a shallow groove or a shelf, and wherein thearea of weakness of the back card comprises a removable strip ofmaterial defined by parallel perforations, and wherein a portion of theback card means extends upward beyond the upper cavity and has anopening above the upper cavity to facilitate hanging the packaged foodproduct from a peg. 17-19. (canceled)
 20. A packaged food productcomprising: a thermoformed tray comprising a flange and at least onecavity; a proteinaceous food product disposed within the at least onecavity; and a generally dumbbell-shaped lid enclosing the food productwithin the at least one cavity, the lid having information prominentlydisplayed thereon concerning protein content of the food product. 21.The packaged food product of claim 20 wherein the thermoformed traycomprises an upper cavity, a lower cavity, and a middle cavitytherebetween, and wherein the middle cavity is narrower than the upperand lower cavities, and wherein a first proteinaceous food product isdisposed within the upper cavity, a second proteinaceous food product isdisposed within the middle cavity, and a third proteinaceous foodproduct is disposed within the lower cavity, and the packaged foodproduct further comprising back card means extending along and beyond atleast one of the rear walls, the back card means having an upper end anda lower end, and being oriented so that the lower end of the flange andof the back card means stably support the packaged food product on ahorizontal surface, with the lower end of the back card means beingspaced from the flange by a greater distance than the upper end of theback card means to provide an enlarged footprint for the packaged foodproduct; wherein the middle cavity has an angled rear surface orientedat an angle of 5° to 40° to the flange, and wherein the back card meansare attached to the angled rear surface; the upper cavity has astabilizing surface that comprises either a shallow groove or a shelfengaging a portion of the back card means; the packaged food product hasa central portion of reduced width and depth to enable the product to beeasily and comfortably held in one hand; the flange has a width of about5 to 6 mm; the flange has a return lip dimension of about 0 to 4 mm; aportion of the back card extends upward beyond the upper cavity and hasan opening above the upper cavity to facilitate hanging the packagedfood product from a peg; the cavities are gas flushed to reduce oreliminate oxygen therein; the food products provide a total of about 13grams of protein and are selected from the group consisting of cheeses,meats and tree nuts; and the mass of the food product in the uppercompartment is less than the mass of the food product in the lowercompartment. 22-24. (canceled)
 25. The packaged food product of claim 21wherein the flange defines a plane, and wherein the tray includes anupper compartment having a rear surface, a lower compartment having arear surface, and an intermediate compartment having a rear surface, theupper compartment having a greater depth than the lower compartment, andwherein the distance from the plane of the flange to the bottom end ofthe angled back card is equal to the depth of the upper compartment. 26.(canceled)
 27. A method of providing a packaged food product,comprising: (a) forming a tray with a flange and at least one cavityhaving an angled rear surface; (b) placing a food product in the tray;(c) placing a film over the tray; (d) sealing the food product in atleast one cavity; (e) placing a rigid angled back card on the angledrear surface in a position that will enable the packaged food productsto be stably self-supporting in an upright orientation on a generallyhorizontal surface with an edge of the flange contacting the generallyhorizontal surface, and with the back card extending down and away fromthe angled rear surface to contact the generally horizontal surface; and(f) repeating steps (a) through (e) to form a plurality of additionalpackaged food products.
 28. The method of claim 27 wherein steps (a)through (f) are performed in line.
 29. The method of claim 27 whereinthe trays are pre-formed off line.
 30. (canceled)
 31. The method ofclaim 27 wherein each of the trays includes an upper compartment havinga rear surface, a lower compartment having a rear surface, and anintermediate compartment having a rear surface, the upper and lowercompartments having substantially the same depth, and wherein placing afood product in the tray comprises placing the tray in a horizontalposition with the tray resting on the rear surfaces of the upper andlower compartments prior to placement of the angled back card on theangled rear surface, and wherein the flange defines a plane and the trayincludes an upper compartment having a rear surface, a lower compartmenthaving a rear surface, and an intermediate compartment having a rearsurface, the upper compartment having a greater depth than the lowercompartment, the distance from the plane of the flange to the bottom endof the angled back card being equal to the depth of the uppercompartment; the method further comprising displaying the product in ahorizontal configuration in which it is supported by the rear surface ofthe top compartment and by the lower end of the back card. 32.(canceled)
 33. A method of packaging a food product in a high-speedcommercial packaging operation and thereafter displaying the foodproduct in a retail setting, comprising: (a) forming a tray with aflange and at least one cavity having an angled rear surface; (b)placing a food product in the package; (c) placing a film over the tray;(d) sealing the food product in at least one cavity; (e) placing a rigidangled back card on the angled rear surface; (f) repeating steps (a)through (e) to form a plurality of additional packaged food products;and (g) standing a plurality of the packaged food products upright in aretail display such that each of the packaged food products is stablyself-supporting in an upright orientation on a generally horizontalsurface with an edge of the flange contacting the generally horizontalsurface, and with the back card extending down and away from the angledrear surface to contact the generally horizontal surface.
 34. The methodof claim 33 wherein the tray comprises an upper cavity and at least onelower cavity, the lower cavity having the angled rear surface, themethod further comprising placing a portion of the back card into anotch on the upper cavity.
 35. A package that is capable of beingdisplayed on edge comprising: a rigid thermoformed tray comprising aflange and at least one cavity; a lid sealed to the tray; and the flangehaving a first end and a second end; the at least one cavity having oneor more side walls and a rear wall that is angled relative to theflange; and a back card that extends along and beyond the rear wall; theback card having a first end and a second end; the back card beingoriented so that so that the package is capable of being displayed onedge with the first end of the flange in an elevated position above thesecond end of the flange, and with the first end of the back card in anelevated position above the second end of the back card, and with thesecond end of the flange and the second end of the back card stablysupporting the package on a horizontal surface, and with the second endof the back card being spaced from the flange by a greater distance thanthe first end of the back card to provide an enlarged footprint for thepackage.
 36. The package of claim 35 wherein the rear wall is orientedat an angle of 5° to 40° or relative to the flange; and wherein the traycomprises an upper cavity and at least one lower cavity, and wherein theupper cavity has a stabilizing surface engaging a portion of the backcard; and wherein the back card is affixed to the rear wall, and whereinthe stabilizing surface comprises either a shallow groove or a shelf;and wherein the tray comprises an upper cavity and at least one lowercavity, and wherein a portion of the back card extends upward beyond theupper cavity and has an opening above the upper cavity to facilitatehanging the package from a peg; and wherein the tray comprises a firstportion comprising at least one cavity and a second portion comprisingat least one cavity, and an area of weakness therebetween to facilitateseparation of the first portion from the second portion; and wherein theat least one cavity is gas flushed to reduce or eliminate oxygentherein; and wherein the package has a generally dumbbell-shaped frontsurface that has information prominently displayed thereon referring toprotein content; and wherein the tray comprises an upper cavity, a lowercavity, and a middle cavity therebetween, the middle cavity is narrowerthan the upper and lower cavities, and the volume of the uppercompartment is less than that of the lower compartment.